Process for forming Schottky rectifier with PtNi silicide Schottky barrier

ABSTRACT

A process for forming a Schottky barrier to silicon to a barrier height selected at a value between 640 meV and 840 meV employs the deposition of a platinum or nickel film atop the silicon surface followed by the deposition of the other of a platinum or nickel film atop the first film. The two films are then exposed to anneal steps at suitable temperatures to cause their interdiffusion and an ultimate formation of Ni 2 Si and Pt 2 Si contacts to the silicon surface. The final silicide has a barrier height between that of the Pt and Ni, and will depend on the initial thicknesses of the Pt and Ni films and annealing temperature and time. Oxygen is injected into the system to form and SiO2 passivation layer to improve the self aligned process.

RELATED APPLICATIONS

This application claims the benefit of U.S. Provisional Application No. 60/779,836, filed Mar. 7, 2006, the entire disclosure of which is incorporated by reference herein.

FIELD OF THE INVENTION

This invention relates to semiconductor devices and more specifically relates to a novel process for the manufacture of a PtNi Silicide barrier Schottky device.

BACKGROUND OF THE INVENTION

Schottky devices are known which use a PtNi Silicide Schottky barrier. A process for the formation of such barriers in which the barrier height is settable in the range of about 640 meV to about 840 meV would be very desirable.

BRIEF DESCRIPTION OF THE INVENTION

In accordance with the invention, a novel process is provided in which the barrier is formed by a process sequence in which platinum and nickel layers of selected thickness (having Schottky barrier heights of 640 meV and 840 meV respectively) are sequentially deposited on a silicon substrate followed by annealing process at increasing temperatures to activate the interdiffusion process between the barrier metals and the silicon substrate to form a desired silicide Schottky barrier height. The final silicide will have a barrier height between that of the platinum and the nickel.

Thus, the two layers or films of platinum and nickel respectively are sequentially deposited, as by sputtering or the like from two different monolithic targets in the same chamber. In this way, one can define the silicide stoichiometry and the Schottky barrier height by varying the initial film thicknesses and the annealing temperatures and times during the post-deposition thermal process.

The behavior of the silicon/platinum/nickel system for temperatures up to 200° C. is as follows:

The platinum (or nickel) film which is first deposited will, during annealing, start to react, to form a rich metal silicide Pt₂Si or Ni₂Si respectively When all the platinum or nickel (or another suitable metal) is consumed, the second metal (for example, nickel if platinum is the first metal) will then diffuse through the Pt₂Si (or other) film and reaches and reacts with the silicon to form, for example, regions of Ni₂Si (or Pt₂Si). The Ni₂Si and Pt₂Si will convert to the stable silicide phase NiSi and PtSi respectively. In the meantime, the silicon reacts with the already formed metal-rich silicide for converting the Pt₂Si (or Ni₂Si) in the stable mono-silicide phases PtSi (or NiSi). This produces quite complex structures, formed by a mixture of PtSi and NiSi, and characterized by different compounds at the silicon surface.

In addition to the reaction at the silicon surface, some silicide of the external metal (e.g. the platinum) is formed at the outer interface with the inner metal silicide, implying the transport of the silicon with the nickel or platinum. If the anneal continues for a longer time, or at a higher temperature, a pseudo binary solid solution [Si(NiPt)] is formed.

The inter-diffusion process between the barrier metals and the silicon depends on the polycrystalline structure of the two films; on the thicknesses of the two films; the annealing temperatures and times and the physical vapor deposition conditions of the platinum and nickel barrier metals.

To improve a self-stopping silicide process formation, oxygen is preferably injected into the reaction area during annealing to form a silicon dioxide passivation layer at the outer silicide surface. This passivation layer helps to protect the silicide surface during a subsequent unmasked wet etch, for example, with aqua regia at about 54° C. of the unreacted barrier metals, leaving the Schottky silicide barrier just in the active area of the device.

Note that the oxygen is injected after the silicide is completely formed as desired, to avoid the inhibition or incomplete formation of the desired silicide thin film.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows a silicon wafer having layers or films of platinum and nickel sequentially deposited thereon.

FIG. 2 shows the wafer of FIG. 1 after an anneal process at 200° C. for a given time to cause the formation of a platinum silicide at the silicon surface.

FIG. 3 shows another silicide process formation of the invention with the anneal temperature at 300° C. for a given time to cause the Ni to penetrate the fully formed Pt₂Si layer and reaching the silicon surface at spaced locations.

FIG. 4 shows another process using an anneal temperature of 400° C. with a NiSi layer reaching the silicon surface and a mixture of Pt₂Si/NiSi at the top of the wafer.

FIG. 5 shows another process of forming the silicide in which the anneal temperature is raised to 500° C. for a given time in which both NiS and Pt₂Si layers are at the silicon surface to create the desired Schottky barrier height (790 to 800 meV) and (optionally) a SiO₂ layer is grown atop the silicide film to protect the silicon surface since; continuing the reaction will form a homogeneous SiNiPt film (700 meV).

FIG. 6 shows the step of applying the anode and cathode metals to the top and bottom respectively of the wafer.

DETAILED DESCRIPTION OF THE DRAWINGS

FIG. 1 shows a mono-crystalline silicon wafer 10 having parallel upper and lower surfaces. A film of platinum 11 is first deposited atop wafer 10 and a second film 12 of nickel is deposited atop film 11. Films 11 and 12 are preferably deposited in a common chamber by sputtering from respective targets.

Other metals then platinum and nickel can be used. The device to be formed is a Schottky barrier rectifier of any desired topology (planar or trench).

The thicknesses of the metals used and the annealing temperature and time are chosen dependent on the desired resulting barrier height and silicide phases formation (Ni silicide or Pt silicide or NiPt silicide).

In general, both the Pt film and Ni film can vary in thickness between 100 Å to 5000 Å to chose a desired barrier height between 650 to 840 meV.

In the next process step, shown in FIG. 2, an anneal temperature of 200° C. is applied, causing a reaction at the Si surface to create a Pt₂Si silicide 13, resulting in a barrier height close to the upper range (820 to 840 meV). This reaction continues for the time needed to consume and convert all of the platinum film 11 to the Pt₂Si layer 13.

In FIG. 3, an anneal temperature of 300° C. is used to cause the Ni film to infiltrate through the Pt₂Si film 13 and reach the silicon surface forming Ni₂Si and giving a barrier height lower than the 200° C. process.

If the anneal temperature is again raised, as shown in FIG. 4 and the nickel now fully infiltrates the Pt₂Si film 13, forming NiSi layer 14. In addition, a Pt₂Si/N₂Si mixture layer 15 is formed atop the Pt₂Si layer 13. The obtained barrier height is in the range of 640 to 840 meV.

If the inter-diffusion process is continued at about 500° C. to complete the desired silicide barrier in FIG. 5 with a barrier height of about 790 to 800 meV is obtained and the stable PtSi and NiSi phases are obtained. At the end of this process, oxygen is injected into reaction chamber during ramp-down of the reaction chamber to form the SiO₂ layer 20 atop the silicide layer

As next shown in FIG. 6, the surface of the device is cleaned as with dilute HF to remove the layer 20, followed by the deposition of a layer of titanium tungsten 30 and a top contact anode metal 31 and a bottom cathode metal 32. The titanium/tungsten layer acts as a barrier between the Schottky barrier and the anode metal 31.

The wafer is next masked and the metallization and barrier are sequentially etched as usual.

Although the present invention has been described in relation to particular embodiments thereof, many other variations and modifications and other uses will become apparent to those skilled in the art. It is preferred, therefore, that the present invention be limited not by the specific disclosure herein. 

1. The process of forming a Pt/Ni Schottky barrier comprising: depositing a first layer film of given thickness atop a silicon wafer surface, wherein said first layer film is either a Pt or Ni; after said depositing said first layer film, depositing a second layer film of given thickness atop the first deposited film, wherein said second layer film is a Pt if said first layer film is Ni, and wherein said second layer film is a Ni if said first layer film is Pt; and annealing said films to cause the inter diffusion of Pt and Ni, and the growth of areas of nickel and platinum silicides at the silicon surface to define a Schottky junction barrier in the range of 640 meV to 840 meV, wherein said first layer film reacts with said silicon wafer to form a rich metal silicide, and wherein said second layer film diffuses through said rich metal silicide.
 2. The process of claim 1, wherein said given thickness of said Pt and Ni films are in the range of 100 Å to 5000 Å, and wherein a barrier height of said junction depends on the thickness chosen for said Ni and Pt films, a temperature associated with said annealing and duration for said annealing.
 3. The process of claim 1, wherein said annealing of said films comprises the anneal at a selected temperature and a time duration.
 4. The process of claim 3, wherein said anneal is in the range of 200° C. to 650° C. to obtain the desired barrier height.
 5. The process of claim 4, further comprising: forming of a passivation coating atop said nickel and platinum silicide film to improve the nickel and platinum silicide self aligned process.
 6. The process of claim 3 further comprising: after said annealing, forming a SiO₂ passivation layer atop said nickel and platinum silicide to improve the nickel and platinum silicide self aligned process.
 7. The process of claim 6, further comprising: removing said SiO₂ passivation layer to expose the top surface of said nickel and platinum silicide; applying a layer of TiW atop said nickel and platinum silicide; and applying an anode contact layer atop said layer of TiW.
 8. The process of claim 1 further comprising: forming of a passivation coating atop said nickel and platinum silicide film to improve the nickel and platinum silicide self aligned process.
 9. The process of claim 1 further comprising: applying a layer of anode metal diffusion barrier atop said nickel and platinum silicide, wherein said layer of anode metal diffusion barrier comprises a TiW; and applying an anode contact layer atop said layer of TiW.
 10. The process of forming a Schottky barrier to the surface of a silicon wafer comprising: depositing a first barrier forming metal film of thickness between 500 Å and 5000 Å atop said surface of said silicon wafer; after said depositing said first barrier, depositing a second barrier forming metal film of thickness between 100 Å and 5000 Å atop said first barrier forming metal; and annealing said first and second metal films to cause their interfusion and the growth of areas of silicides of said first and second metals on said silicon surface to define a Schottky junction barrier height based on an initial thickness chosen for said first and second films and their thermal treatment, wherein said first barrier reacts with said silicon wafer to form a rich metal silicide, and wherein said second barrier diffuses through said rich metal silicide.
 11. The process of claim 10, wherein said first and second films are Pt and Ni respectively, and wherein said barrier height is in the range of 640 meV to 840 meV.
 12. The process of claim 10, wherein said annealing is carried out at a preselected temperature for a preselected time to produce a predetermined barrier height.
 13. The process of claim 12 further comprising: forming a passivation coating atop said silicide film to improve the self aligned silicide process.
 14. The process of claim 12, wherein said annealing is carried out at a temperature ranging from 200° C. to 650° C.
 15. The process of claim 10 further comprising: forming a passivation coating atop said suicide film to improve the self aligned silicide process.
 16. The process of claim 10 further comprising: forming a SiO₂ passivation layer atop said silicide after said annealing to improve the silicide self aligned process. 